How to make a wire mesh with your own hands

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Home production of chain-link mesh is important for both commercial and personal purposes.
It is advisable to make it manually for the household to create cages for rabbits and various enclosures. If you need large volumes, it is better to order a ready-made PVC mesh. To make chain-link mesh at home, there are two key methods: with and without a machine. At the same time, you can also create the machine yourself, since it is a structurally simple mechanism.

Video: making chain-link mesh at home

How to make a chain-link mesh without using a machine

It is quite possible to make a chain-link without a special machine, although the process will be quite labor-intensive. The material can be used metal wire or plastic.

Weaving a chain-link mesh from wire implies a clear algorithm of actions:

We select a tool with which we will give precise bends to the wire.
Selects a wide wooden board, the length of which is equal to the width of the future product.
We drive nails into the board, observing a checkerboard pattern. Remember that the size of the cells depends on the distance between the nails.
We cut rods of equal length using soft steel wire.
We put on work gloves.
We slowly bend the wire around each nail.
The blanks are connected by weaving them into each other and rotating one of the rods around its axis, similar to screwing.

There is another way of weaving without a machine. For it you will need:

Wire cutters that will be used to cut the wire into equal parts.
Wire made of aluminum or other metal that can be deformed.
Rulers made of wood or an electrode bent in half.

Next follow the instructions:

Take a ruler or electrode and wrap the wire tightly around it. The turns should be located close to each other.

Recheck the bends. Please note that the width of the ruler determines the size of the cells in the grid.
Remove the wire, wind the second rod. Please note: you only need to wind in one direction.
Stretch the removed blanks to equal width.
Thread the resulting zigzag spirals into each other, making rotational movements.
It is better to secure the first and last rows to avoid the mesh from falling apart.

It is possible to produce decorative chain-link mesh from plastic. To do this you need:

Plastic tape 3-5 mm wide or a long plastic tube of small diameter (2-3 mm). This material can be made from an ordinary plastic bottle.
Alcohol lamp.
Ruler.

To create a plastic chain-link, follow these steps:

Draw squares on the ruler that will serve to orient the tape.
Use a clothespin to secure the edge of the tape or tube to the ruler.

Wind the material onto the ruler, heating each bend over an alcohol lamp for one second.

Secure the edge and once again pass the workpiece over the flame of the alcohol lamp.

Remove the workpiece.

Next, all that remains is to assemble the workpieces into a grid using rotational movements and secure them to the holder pins.

Making a chain-link without a machine

It is not always possible to make a tool for weaving a mesh. You can make a chain-link without a machine.

This process will take more time, but the quality of the result will not be affected. The material can be the same wire or plastic.

In the latter case, the mesh is purely decorative due to its lower strength.

It's quite easy to make any amount of mesh this way. Manufacturing occurs according to the instructions:

To begin with, you should choose a tool that will give the wire the desired bend.
You need a working surface, the length of which will correspond to the width of the chain-link. You can even use a simple wooden board.
Drive the nails into the work surface in a staggered pattern. The distance between them forms the size of future grid cells.
Cut soft steel wire into equal pieces. These are a kind of blanks for weaving. You may need quite a lot of them, depending on the desired length of the chain-link.
It is recommended to protect your hands with durable gloves.
Take a piece of wire and carefully bend it around the nails.
The rods are easily connected to each other by weaving. You can also simply rotate one workpiece around the second, as if screwing it in.

There is another way to make a mesh yourself without a machine. You will need wire cutters to cut pieces of wire. Aluminum or similar raw materials are used, which are easily deformed. You should also take wooden rulers or electrodes bent in half. The process of making a chain-link using this method is simple:

Take a ruler or electrode and wind the wire tightly. There should be no free space between the turns. In this case, it is the width of the ruler that determines the size of the grid cells.
It is recommended to double-check the quality of the bends.
The finished workpiece is removed and the next one is wound. It is important to make turns in one direction, otherwise the weaving will not work.
All twisted workpieces must be stretched to the same length.
The resulting spirals are threaded one into one using rotational movements.
The first and last row must be additionally secured. This will prevent the mesh from accidentally falling apart.

Making decorative chain-link from plastic bottles with your own hands requires a little preparation. You should prepare the tape or tube in advance. Blanks are easily made from bottles in just a few minutes. Usually a small size in the range of 2-5 mm is used. Additionally, you should prepare a ruler and an alcohol lamp.

The robot principle itself is quite similar to wire weaving. The production of chain-link from plastic takes place in several stages:

Squares should be drawn on the ruler to serve as guides.
The edge of the ribbon or plastic tube is attached to the ruler using a clothespin.
The workpiece is wound gradually. Each bend needs to be warmed up a little.
Secure the second edge. Place the entire structure over the alcohol lamp again to warm it up further. This way all the turns will be fixed.
Remove the workpiece. Treat all subsequent parts of the plastic tape in the same way.
Screw in the cooled pieces. It is recommended to secure the upper and lower parts additionally.

Using and making a homemade machine

Producing chain-link mesh at home using a machine is much easier and faster. Buying such a machine is expensive, but making it yourself is much cheaper. To make a machine for making chain-link mesh, you will need:

A piece of pipe.
Metal pieces from different types of metal.
Plate.
Bearing races.
Welding device.
Bulgarian.
Rollers.
Metal corners.
File.
Chalk.
Rope.
Sandpaper.

The most important part of the machine is the coiling unit. It consists of a screw and a knife with which the wire is curled. The size of the cells depends on the format of these components. Rotating, the knife creates turns of a certain size, and the auger sets the distance between them (pitch). A flat strip of steel acts as a coiling plate. At one end there should be a hole for the handle.

The auger is a hardened steel pipe with a spiral slot. In order to get such a groove, use a rope and chalk: attach a rope, outline it with chalk. Next, cut a slot according to the outlined pattern. Go over the cut with files and final sand with sandpaper. The length of the pipe should be sufficient to lay 3 full turns. There should be a space of no more than 1 mm between the knife and the pipe, otherwise the wire will be snagged. In this case, the knife should rotate absolutely freely, and its end should protrude 1-2 cm from the pipe.

For easy sliding of the wire, the corners and grooves must be well rounded and treated with oil.

You need to cut 2 pieces from a metal corner, equal in length to the pipe. We weld them to the pipe so that it seems to be located between them. This structure is fixed to the base by screwing it to the working surface through special holes. Place the machine itself so that it is convenient for you to rotate the handle, parallel to directing the spiral. Do not allow the workpieces to become tangled under any circumstances.

You can insert a piece of pipe into the center of the skein and attach a weight to the end of the wire by passing the end through the tension rollers. This helps get rid of wire ringing. The distance between the rollers is set using a screw.

Before large-scale production use of the machine, you need to check it by passing the wire through the device. If you get an even row with the desired shape and size of the cells, then the machine is assembled correctly.

Video: do-it-yourself manual machine for chain-link mesh

Types of equipment

Before you make a purchase, you need to know the advantages and disadvantages of different types of devices. There are three types of chain-link mesh production machine: manual, semi-automatic and automated.

Hand tools

Such devices are best suited for personal use. The equipment is compact and can be easily placed in a small room. This chain-link machine makes spiral-shaped blanks from wire, and weaving the mesh is done by hand.

The structure includes a frame and a screw. The latter is presented in the form of a bending shaft. The movement is carried out by rotating the lever; more advanced models are often equipped with a gearbox, which facilitates the procedure. While moving, the screw makes spiral blanks from wire.

Before starting work, you need to cut the wire into equal lengths. The length of the workpieces determines the height of the mesh; the size of the cells depends on the parameters of the screw, which are selected individually for each case.

In this video we will look at how to make a chain-link mesh with your own hands:

The maximum wire diameter that can be worked with manual equipment is 3 mm, the mesh size varies from 30 to 60 mm. An experienced worker can weave about 50 m of mesh in one shift. It should be noted that such structures are not designed to work on an industrial scale , because they have a low safety margin.

The purchase of equipment is justified if you plan to install fencing at home.

The best option on the market today is the BMP machine. It is simple and reliable in operation, characterized by compactness and light weight; the operator does not require special skills before starting work. The price of such a unit is about 17-20 thousand rubles.

Semi-automatic device

The most famous semi-automatic machine for the production of chain-link is ACP 15/2. The operation of the device must be under the control of an operator , who not only monitors the production, but also takes a direct part in the process. The equipment is characterized by ease of operation, ease of setup, compact dimensions and low cost.

The device can be used on production lines that are located in small areas. The unit independently bends the ends of the wire, winds the fabric, stops and cuts.

The device is a modern, improved model, has high performance, and is much quieter than its predecessors.

The machine makes products that meet all the requirements of GOST 5336-80. The mesh is produced with cell sizes from 2 to 6 cm, knitting is carried out in one wire. With such indicators, setting up the device is quite simple. The height of the finished chain-link roll is no more than 2 m, however, you can configure the equipment so that the maximum length is 3 m.

Production of chain-link mesh as a business

You can make a good business in the home production of chain-link because of the demand for the product. They need it:

Owners of cottages and gardens. The area is clearly visible through the mesh: if the owner is away with his neighbors, he still controls what is happening on his territory. The product is also needed as a support for a hedge.
Animal farm owners. Chain-link is used for cages and enclosures.
Enterprises using such mesh as a fence. The high strength of the wire used ensures the correct operation of the security service.
Construction companies.

The business of selling chain-link mesh will always be profitable. In addition, there is little competition in this area.

This business has a number of advantages:

Small starting capital. The purchase of materials is affordable for people of average income. This eliminates the need for bank loans and reduces payback time.
Small production areas. At the start of a business, a room the size of a regular garage is enough. There is no need to create special conditions for storing products.
Gradual increase in production and profit with the arrival of new clients.

The greatest demand for chain link is established in April-October, but you can start a business at any time of the year. The business itself is profitable, low-cost and profitable if you approach its organization correctly.

Interested?

For detailed information, contact us in a way convenient for you:

Source: terol.by

Do-it-yourself machine for chain-link mesh

Iron wire mesh is a very convenient building material for making a fence around a personal plot or vegetable garden. It helps for a long time and does not shade the plants, and it is not difficult to install this fence. The mesh also has one more advantage - it can probably be created with your own hands, at the right size and in the right quantity. There would be a wire.

How much wire goes into a chain-link mesh?

Calculating how much material is consumed is very simple. There is a special formula for this that allows you to determine the amount of raw materials required and its cost. In this case, the cross-section of the wire core and cells, as well as the weight of the mesh, are taken into account.

Consumption formula per 1 sq. m looks like this: D2 * 13.4 / A, where:

D2 – wire cross-section in a square;
13,4 – coefficient corresponding to the consumption weight;
A – cell section.

The result is the weight of wire that needs to be used to produce 1 sq. m mesh of the required sizes.

For a standard mesh, which is intended for use in domestic conditions and has a cell cross-section of 50x50 mm, the wire consumption is 0.5 kg per 1 square meter.

Machine for making mesh - chain-link

The main structural element is a bending unit, inside of which a flat mandrel knife rotates freely using a drive shaft. An electric motor with a gearbox with a power of 0.55 kW is used for the drive. The shaft rotation speed at the gearbox output is 60 rpm. Electric motor control by foot pedal.

The bending unit is universal. It allows you to weave a mesh with any cell size. To do this, it is necessary to make (Fig. 2) a pipe with a narrow through spiral groove (vitaer), two clamping half-rings and a mandrel knife (see Fig. 1).

The pipe must be thick-walled. In my design (Fig. 3, a) it has an outer diameter of 50 mm, an inner diameter of 40 mm, and a spiral pitch of 80 mm. The spiral groove is cut on a lathe. But you can also do it on a sharpening machine if you install a 14A50NSTZ cutting wheel with a thickness of 3 mm. Such abrasive wheels are used in manual machines for cutting metal. First, you need to make a template from thick paper (Fig. 3.5), stick it on the workpiece-tru6u with a gap between the turns of 3 mm and use a cutting wheel to cut a through spiral groove in the workpiece according to the template.

The width of the mandrel knife must correspond to the internal diameter of the pipe with a spiral groove of 40 mm. The remaining dimensions are not of fundamental importance; they will be determined by the type and dimensions of the bearing supports and gearbox used.

It is convenient to connect the drive shaft and gearbox using a detachable coupling that fits freely onto the square shank of the shaft. If necessary, the gearbox can be removed, put a drive handle on the square shaft shank and continue working with a manual drive.

In Fig. Figure 4 shows the movement of the wire when weaving the mesh. The wire enters the bending unit from the straightening-tensioning device. The tension is adjusted by a pressure screw 5, which presses the upper roller through a spring 6. Both rollers 7 on the cylindrical surface have annular grooves in which the wire is held during movement. Plate 4 with a hole directs the wire from the unwinding drum 1 exactly into the grooves of the rollers. Drum 1 for unwinding a coil of wire is made from a car wheel, cut in half. The disk halves are inserted into the bay and screwed together with bolts and nuts. To prevent the coil of wire from falling apart, small pieces of rods are welded to the sides of both halves of the disk. The drum axis rotates freely on the trestles. When moving, the wire must be continuously lubricated with any machine oil. This can be done as shown in Fig. 4, or using an oiled rag.

Weaving technology

The scheme for weaving a chain-link mesh on a homemade machine includes drawings and steps based on them:

the wire used is coated with machine oil or by using a special lubricating device on the machine itself;
the wire end is bent with a hook;
the product is pulled through the groove, secured to a knife inside the pipe;
the shaft rotates due to the lever;
the shaft is rotated until a waveform is obtained;
the wire is divided into pieces of the required length;
The wire is wound on an inverted bucket;
1.45 meters of wire gives 1 meter of chain-link mesh;
before stretching the mesh, its parts are fastened to each other;
the outermost wire is unscrewed, the ends of the chain-link are applied one to the other, the removed wire secures it;
The finished bonded mesh is fixed to a fence or other object.

The tensioning and fastening of the chain-link is done with nails and slats. The stretched and secured mesh needs to be painted over with a brush. This will ensure complete penetration of the paint into the weave.

How to weave a chain-link mesh with your own hands

Weaving the mesh occurs as follows. The wire must be threaded into the tension device and a hook with a length equal to approximately half the width of the mandrel knife bent at its end. Then you need to insert the hook into the spiral groove and hook it onto the edge of the knife. When the mandrel knife rotates, the wire is wound onto the mandrel, moving along a spiral groove, and comes out of the bending unit in the form of a wavy snake. The length of the snake is the width of the mesh. The table on which the mesh is weaved must also have the appropriate length. A wavy snake of a given length must be cut off at the bending unit with pliers, cutting the straight section of the wave approximately in half.

The finished snake needs to be moved away from you by the width of the cell and the machine turned on to wind the next snake. The new snake is woven (screwed) into the previous one without additional help. And so on. Particular attention should be paid to the quality of the snake. A good snake should be completely flat and lie on the table without being twisted by the propeller. This depends on the elasticity of the wire, its tension and the angle of twist of the mandrel knife along the longitudinal axis (Fig. 5).

To bend the mandrel knife, it is not necessary to disassemble the bending unit. To do this, you need to make two levers from a steel strip with cutouts at the ends equal to the thickness of the knife. The levers are put on the mandrel knife with cutouts on both sides of the vitaer and the front free end is twisted in the direction of rotation at an angle of 8.10 degrees. Using this machine, I produced 80 m of mesh, 1.5 m wide, with cells 80x80 mm*. For one linear meter of mesh it is necessary to wind 25 wavy snakes. One snake 1.5 m long requires 2.3 m of wire. With a wire diameter of 2.5 mm, one meter of mesh with 80x80 mm cells, 1.5 m wide, weighs 2.6 kg.

Wire movement pattern when weaving a mesh:

1 – coil of wire on the unwinding drum; 2 - wick; 3 – a can of machine oil; 4 – guide plate with hole; 5 – pressure screw; 6 - spring; 7 — rollers; 8 – bending unit; 9 – roll of finished mesh

* Note, ed. Indicating the cell size of 80×80 mm, the author gives the maximum cell size for “clearance”, i.e. indicates the length of the diagonals of square cells. In the article, when giving the dimensions of the cells a x a, by “a” we meant the length of the side of the rhombic cell. From this point of view, the cell size is a x a = 57 x 57 mm.

How to weave a net from rope or fishing line at home?

Despite the fact that the net is not considered by professional fishermen as the main equipment, it is very often used both during sea fishing, in waters permitted for net fishing, and for many other purposes. Therefore, weaving nets is a very useful skill that can be useful to many, given that the technique can be mastered at home.

Fishing net

How to weave nets at home

Before you start weaving a net, you need to select the material. For this, nylon, nylon threads or fishing line are used.

Synthetic materials are more durable than others and do not rot or break down from water.

To shape the net, a special rope called a landing cord is used. You can use wire instead. As sinkers with floats, round-shaped objects are used, without sharp corners, so as not to tear the net - pieces of foam plastic, wood, birch bark. To make them last longer, they are coated with paint or varnish. Sinkers are pieces of baked clay or metal.

Similar to the floats, they must be smooth, so before attaching them to the network, they are treated with sandpaper, sanding the edges. As a rule, sinkers and floats are attached to entangling nets that are woven from fishing line. In general, a mesh of fishing line is usually used for fishing, and landing nets and catchers are made from threads.

How to weave a net from rope

Weaving a rope net is not difficult even for a beginner. The same shuttle and bar are used, the width of the latter is the size of one cell. The thread is fixed on the tongue of the shuttle and wound around it.

At the same time, it is hooked onto the tongue, then lowered down, where the two-horned shuttle is located, after which it is turned and the thread is lifted up, clinging to the tongue. The shuttle must be completely filled with rope winding.

After this, the thread is cut and its ends are sealed with a lighter.

How to weave a net from rope

Then you need to make a loop with a diameter of one meter, fix it on some object, and tie the end of the thread from the loom to it. The bar is placed under this thread, and the shuttle is wound into a meter loop.

The thread is stretched, a circular movement is made around the hand, the machine is wound under the outer two threads, and the resulting knot is pulled towards itself. A knot is tied. Next, holding the working thread, we throw the thread over the hand, but the machine is already wound under one outer thread, tightening the loop, forming a double knot.

When one row is ready, the bar should be removed from the loops. All subsequent rows will be formed by capturing free cells of the previous row.

DIY metal mesh

In addition, metal woven mesh is also very popular in households, where it is used to build a fence around plots of land, is used in the manufacture of cages and in many other cases. You can purchase such important material either in our store or make it yourself. Moreover, the process is not as complicated as it seems at first glance. This will require a wire of appropriate length and thickness and a certain amount of effort.

To start work, you need to prepare a metal bus, for example, made of aluminum, approximately 70 - 80 cm long. The width is arbitrary - it depends on the required mesh size of the mesh being manufactured. Apply to the division bar at regular intervals. After this, the wire of the required diameter should be trimmed, and then proceed directly to work. One end of the wire must be held at the first division with your left hand and wound, successively moving it from the tire itself until the wire runs out. In a similar way, as many blanks are made as needed.

The next stage will require a flat area, for example, a floor, on which the process of weaving the mesh will take place. First, one wavy piece is placed on the floor, onto which a second one should then be braided, twisting the wire around its own axis. After one workpiece has been prepared, you should proceed to the next, continuing the process until the mesh is completely ready. The size of the prepared tire and the distances set between the marks on it affect what the dimensions of the mesh cells will be. Its height depends on the length chosen for the workpiece.

Mesh production on units

Before starting work, the operator loads the wire into the receiver and sets a program for the controller, entering the required mesh parameters into the device’s memory. After these manipulations, the system starts up.

During operation, the wire from the coil in the receiver is unwound with a special device and pulled to the machine, where blanks are formed from it. The process is carried out by winding the source material onto a screw.

The finished spirals are sent to the guillotine for further trimming. Next, one end is bent into the shape of a hook. The length of the latter is equal to half the size of the cell.

The resulting workpieces are pulled through a continuously rotating shaft. The gripping device holds the coil and stretches it under pressure. Then the next workpiece is woven into the one being held.

This is how cells are formed. When a new piece of source material is ready, the previous piece is released and wound into a roll. When the required length of the latter is reached, the material is sent for automatic treatment with lubricants, and then to the warehouse.

Using a handheld machine

If you plan to produce metal mesh in large quantities, it is advisable to choose a mechanized weaving method, which is more productive. This method involves the use of a manual machine, which you can also make yourself. Its components are the following elements:

Machine base.
A knife, which is a plate whose purpose is to wind turns.
An auger, which is a pipe with through puzzles representing a spiral.
A mechanism equipped with rollers to tension the wire.
Shaft controlled by a special handle.

The knife plate and screw are the main elements of the machine. They ensure the process during which the wire is curled by a spring.

Using the machine, the process of making mesh becomes quite simple. The machine itself should be firmly secured to the table. The prepared coil of wire is placed next to it, passing one end of the wire between the rollers, and it is installed in the mechanism intended for winding.

Using the handle, the mechanism is rotated, producing a wire that is already bent at the output. Rotate it until the length of the workpiece reaches the required dimensions, after which, using wire cutters, the wire is cut off. The next piece of wire is passed into the loop and the handle of the machine is rotated. Thus, the new workpiece captures the loops of the previously made one. The blade is increased with each new workpiece and so on until the required length of the blade is reached. Using pliers, bend the ends of the wire along the edges of the mesh.

The TsPVS mesh is very popular; you can purchase a ready-made mesh on the company’s website.

Source: cetka.info

Technology, materials and process of mechanical weaving

The end of the wire is bent into a hook. The resulting workpiece is directed through the groove and connected to the knife in the auger. The device is rotated using a lever until the wire blank takes on a wave-like shape. While the machine is operating, the wire is woven into the previous turn. In this way, a mesh fabric is created.

The use of an automatic machine eliminates manual mechanical labor and increases productivity. It is recommended to purchase such an installation for commercial use and industrial production.

If you plan to make a chain-link fence, then it is recommended to use wire with a protective coating for weaving. The mesh with a hot-dip galvanized surface is not subject to corrosion and is also durable. Its service life is 20 – 25 years. It may make sense not to produce wire mesh yourself, but to buy ready-made products from a reliable manufacturer. To make a final decision, it is recommended to conduct simple research on the economic feasibility of your own production of wire mesh.

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Wire weaving. Working with wire mesh

Tuesday, October 02, 2012 23:57 + to quote book

Wire weaving. Working with wire mesh

Wire weaving. Working with wire mesh.

Wire mesh is a wonderful material because it is cheap, attractive and easily available. Its flexibility and lightness make it suitable for large-scale structures, which is why it is often used by sculptors. For simplicity, below we will call the horizontal (double twisted) sides of the hexagonal mesh cells twists, and the single sides - cores. It is recommended to wear gloves when working with wire mesh. Finish any project made from chicken wire by removing any sharp ends that stick out.

Do-it-yourself chain-link mesh - how to tie, mount and install. 110 photos of decorations and nuances of application

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How to make a chain-link mesh without using a machine

Making a chain-link without a machine

Using and making a homemade machine

Types of equipment

Hand tools

Semi-automatic device

Production of chain-link mesh as a business

Interested?

Do-it-yourself machine for chain-link mesh

How much wire goes into a chain-link mesh?

Machine for making mesh - chain-link

Weaving technology

How to weave a chain-link mesh with your own hands

How to weave a net from rope or fishing line at home?

How to weave nets at home

How to weave a net from rope

DIY metal mesh

Mesh production on units

Using a handheld machine

Technology, materials and process of mechanical weaving

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Wire weaving. Working with wire mesh