How to make an iron man for your son: a practical guide to creating a suit

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All boys love watching films about Iron Man, heroic adventures and interesting pastimes. Many young men dream of feeling like they are in the shoes of the main character, Iron Man Tony Stark. To become one, you need to have a super suit like the main character. Of course, the costume has no real analogues yet. Such uniforms are a figment of the author’s imagination. Every father wants to give his son a fairy tale and make a similar set like Tony’s. To start making it, you need to understand its unique structure.

To start making heroic uniforms according to detailed instructions, you need to study the structure of the original in detail. This is necessary to draw up a detailed sketch.

A brief tour of the structure of Iron Man's super equipment

The energy source is fusion reactor technology. Tony also has an indispensable weapon that he constantly uses throughout the film - these are gloves with a jet beam. The hero rises into the air thanks to a powerful stream of energy gushing from under the hero’s feet. In reality, there are no analogues of jet shoes, but there is a jetpack jetpack. In addition, when Tony was inside the armored structure, a holographic screen lit up; similar technologies are already being prepared for implementation. Now let's try to make a simple version of heroic equipment.

Ideas

There are currently about 15 known Iron Man suits. All of them were created over the past 12 years and have different characteristics. The latest Mark 85 suit, based on the 50th model, will appear in the near future in the new film "Avenger 4".

Let's look at some models.

Mark 1

This suit was created by Tony Stark while being captured by terrorists from the remnants and debris of the Jericho rocket using a welding machine and an ordinary hammer.

Unibeam emitter on chest

Flamethrower on right hand

Metal sheet protection

Semicircular helmet with slits for eyes

Belt transmission of leg movement

Metal arm armor

Mark 5

This suit is the lightest of all. Its defenses cannot withstand a serious attack, but it is capable of folding up to fit into a regular suitcase.

Red steel helmet

Metal unarmored plates

Armored joints

Unibeam on the chest

Mini lasers on gloves

Eye lighting

Mark 7

A suit with durable armor and powerful weapons - lasers with a triple charge, missiles of various calibers. The uniqueness of the suit lies in its automatic attachment to the body under the control of bracelets worn on a person’s wrists that can control it.

Powerful shoulder and forearm armor

Additional thigh armor

Lasers on hands

Gloves with repulsators

Laser emitters on the thighs

Unibeam emitter

Mark 42

An interesting model that can exist autonomously. Tony can fight villains by controlling it remotely, and can summon parts of the suit to himself using a chip. The armor saves you from radiation and sudden temperature changes, and allows you to stay in space.

Reinforced chest armor

Powerful shoulder armor

Segmented Belt

Red helmet with metallic visor

Glove armor

Thigh joint armor

Mark 47

The Mark 47 suit features a metallic coating on the armor. This is Tony Stark's most stable and fastest suit.

Helmet

Unibeam emitter

Metallized armor surface

Armored corset

Thigh guards

Gloves with repulsators

Mark 50

The latest, most advanced security suit with armor consisting of nanonites that can materialize around the owner. Has effective energy shields. Self-healing armor is capable of healing human wounds.

Helmet with gilded visor

Body-fitting armor

Wings with jet thrust nozzles

Helmet with side armored plates. Full set of suit equipment

Jet mobile unit

Laser hand weapon

Jetpack

Jackhammer

Armored glove with repulsator

Simple instructions

First, you need to familiarize yourself with the works of the masters who succeeded in this and created a similar iron man design. A resident of Norway, John Beckensten, managed to recreate the heroic equipment; he used fiberglass and plastic as the basis for its creation.

State resident Anthony Lee managed to make another successful copy, using polyurethane slabs to create it. To create the helmet, he needed a special mixture of resin and sculpting clay. Rivets, old auto parts, LEDs, and servomotors were used to connect the plates. They all added realism to the image.

If you decide to become a design fanatic and join their ranks, then you will need fresh ideas and a unique approach to the choice of metal (thin foil, durable aluminum or tin), endless inspiration.

To begin creating equipment, you need a detailed plan of all components, taking into account the dynamics of movements in it. You can create an image from a helmet; to form it we use soft metal or tin.

After cutting out the parts, it is necessary to process the edges so that they are not so hard and do not injure the owner of the costume.

When designing a helmet, leave functional gaps, use ready-made drawings that are available online, or create them yourself. We connect the parts with strong staples or rivets, this is less dangerous. For ease of wearing, we glue the frame inside the helmet with soft fabric, and insert special lenses into the eye slits to reflect sunlight. As the basis for the costume, we take any jumpsuit made of thick fabric. We will fix the armor onto the fabric. For convenience, we attach metal plates to the fabric on the mannequin. The body frame must be completely cut out and all slots for attaching auxiliary components must be provided.

Arms and legs

The arms and legs are the most moving parts of any suit's body. It is necessary to make gaps or special transitions at the bend points. Keep in mind that children are very mobile and their movements should not be hampered. You can simply make shields and gloves.

For footwear, it is better to choose sneakers or sneakers. Apply red paint from a spray can. Next, take a brush and draw the corresponding lines. You can also make only shin guards for your calves.

Detailed instructions on how to make an iron structure

After the release of the film of the same name, he gained many enthusiastic fans around the world. Hero equipment has become very popular. To make it, we perform the following sequence of actions:

We form a helmet - to do this, we accurately depict the helmet diagram, cut out the parts, and fix them together with safe connections. Cover the entire mask and lower jaw with tape for strength. To add rigidity to the structure, treat it with a small amount of epoxy glue. After drying, the inner side is glued with safe fiberglass;
Next comes the manufacture of the back, this also needs to be done based on the drawing. To firmly fix the back parts, we use special clamps. The finished back is glued with a layer of epoxy glue for strength;
Now we begin to form the chest shell, cut out small semicircular strips, circles of such a width that you can insert the reactor. We form the limbs according to a similar pattern as the previous parts;
When all the parts of the costume are covered with epoxy glue, wait until they are completely dry, then start painting the uniform. To make the design look spectacular, apply acrylic paints evenly, trying to ensure that there are no white spots left on the surface;
The complete assembly of important components begins: we glue a wide, dense elastic band to the moving parts of the suit, a thin elastic band is needed to the fingers;
To firmly connect all the parts to each other, we use a snap hook; it goes to all parts of the iron equipment in the following places: shoulders and forearms, chest armor, lower torso, sides, lower limbs;
Since all parts must move without creating obstacles to movement, fix them together using ordinary nuts. Shape the lower limbs so that your shoeed foot fits into it;
To support the mask so that it does not fall at the wrong time, glue magnets and iron strips to the inside;
Don’t forget about lighting: mount a compact flashlight or battery-powered night light in your chest. Have flashlights in your hands, place the computer mouse buttons under your thumb, and secure everything together with a soldering iron.

One of our versions of the miracle design is ready for use.

Main components of the costume

If you decide to make a costume for this character, you will find that there are many models and variations of it, so choose the option that you like best. The most popular and spectacular model is Iron Man Mark VII.

A children's costume should be light and safe, so you should not connect electronics to it to recreate glowing eyes or other elements of the hero's image. It is better to make a costume for your child using the papercrafting technique. It will allow you to create an image using paper, cardboard and gluing using special technologies.

To make a product, you will need diagrams or drawings. There are quite a few of them already. By installing Pepakura Designer 3 or Pepakura Viewer, you can extract files in *.pdo format. Then you can edit them, set your own sizes, etc. The diagrams can be redrawn or printed using a printer. Then assemble and paint. This way you will get an almost real costume with your own hands.

Link to Pepakura Viewer : https://www.tamasoft.co.jp/pepakura-en/download/viewer/index.html
Iron Man patterns can be downloaded here: https://pepakura.ru/razvertki/bronya/kostyum-zheleznogo-cheloveka.html

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We form heroic equipment from scrap materials for your child

The children's design should be simple and highly safe, so you should not install all the accompanying electronics there in order to recreate glowing eyes or other elements of the hero's image. You can create simple equipment for a child using paper, thick cardboard, and strong gluing using special technology. To make the design and helmet more realistic, you need to use diagrams or drawings to create it.

You can find ready-made patterns, take the child’s measurements, then adjust the patterns to the child’s specific parameters. Finished diagrams can be printed on a printer, then transferred to thick Whatman paper. To create hero gear for your child, you will need:

A good stationery knife;
Special cutting mat;
Dense fiberglass;
Awl;
Glue or glue gun;
Scissors;
High quality epoxy resin;
Respirator;
Latex gloves;
High-quality acrylic paints (red and golden colors);
Transparent plastic;
Sandpaper.

Let's begin the step-by-step assembly:

First comes the making of the helmet. To do this, we print out all its details. Then we cut out all the parts from thick cardboard and secure it all tightly with glue. The back of the mask, which is pulled out, does not need to be glued;
When the helmet is completely assembled, coat it with a mixture of epoxy resin and hardener. We fix all the components of the helmet on the back side using office clips and cover it with glue. When assembling, we maintain the correct proportion so that the product can dry and be suitable for use;
We reinforce the helmet from the inside with fiberglass. We cut the material into thin strips, and glue several layers of this material from the inside of the product. Cover the top with epoxy glue. After the glue has dried, we sand the helmet so that it looks like it’s cast, so that small parts are not visible;
Next comes painting the finished product. Since you need to use all the colors, you will have to secure with tape those places where you are supposed to paint with a different color. Paint red, leave those areas where there should be gold;
We do the back part separately. Ears on paper are simply round in shape, but you can make them out of wood and then glue them to the helmet. To make the helmet easy to take off and put on, you can use magnets or a simple manual mechanism;
Similarly, we assemble the neck, chest, back, shoulders, arms, legs, and other parts of the iron man’s body. It is necessary to constantly do fittings to make sure that all parameters are in order. When painting, make sure that no gaps or gaps appear;
We carry out the general assembly of parts and give them mobility. For this purpose, a glue gun will be useful, and you will also need wide and narrow elastic bands. Plastic snap fasteners are also required for large parts;
If desired and possible, additional luminous elements can be formed;
To make the chest of the iron man glow, you need to glue a battery-powered LED flashlight into it, and for the hands we use a small flashlight. Place a mouse button on the side of the index finger, then the wearer of the equipment can easily create a glow at will;
The eyes are made using glowing LED lights. You will also need a switch, batteries, and wires. Cut two pieces of clear plastic and place the lights just below the eye holes.

An easy way to create a costume

It is worth noting that it is quite impractical to model an Iron Man outfit entirely from paper. Such a suit will not be durable, and it will also be difficult to achieve a realistic look. Therefore, many parents will like the simple and practical option for creating clothes for this superhero.

In order to implement this idea, you will need the following materials:

Red pajamas. You can also use a long-sleeve sweater and pants of the same shade.
Special paints for fabric.
Tassels.
A small flashlight.
Paper.

After this, you can proceed to making the vestments. To simplify the process and maximize realism, it is recommended to keep before your eyes an image of a superhero, for example, the one shown below.

Pajamas or jacket are placed face up. Using black clothing paint, you need to draw lines that will be responsible for the joining points of the armor elements. When drawing, you need to make sure that it turns out as realistic as possible. After this, the paint must be left for several hours so that it can be absorbed into the fabric. To consolidate the effect, after this time, all lines are passed with an iron. The processing temperature is usually indicated in the instructions for the paint.

The inserts on the suit are painted using yellow paint. After all the necessary areas are painted over, the paint is again allowed to absorb for several hours, after which the result is fixed with an iron, like the black lines. Using the same principle, you need to process the back side of clothing items.

When the main part is ready, you can proceed to installing the flashlight in the bib. When choosing a flashlight, you need to take into account that a regular key fob that lights up when you press a button will not work. The reactor requires a product that, after pressing a button, turns on and burns until the battery charge runs out. The ideal option would be a flashlight that can be turned off by pressing the button again if necessary. It attaches quite simply. On the inside of the jacket, in the place where the reactor is located, the flashlight is sewn with thread. Light will pass through the fabric, which will be quite similar to the hero’s reactor.

In this case, the authors of the idea propose to make a helmet, shoulder pads and a breastplate from paper. They can be assembled using a template or according to the instructions given below.

Hero equipment made of paper and aluminum sheets

If you decide to make an excellent outfit of your favorite character for your child with your own hands, then first you need to be patient. The work will require a lot of time and some perseverance. Study all the details of the main character, look through the comics. All these actions will help to create a detailed picture of the future outfit. It will be impossible to create real equipment, but every parent can imitate a similar design.

Video master class

Iron Man mask, step by step work. Patterns here: https://goo.gl/pJFr6C

A slightly simpler option is to create a papier-mâché mask using the same principle, and cut the costume itself and sew it from fabric (yellow or golden turtleneck/jacket and pants, and the rest of the details are red: vest, panties, gloves, knee socks, shoes) . Relief can be given to some parts of the body using foam rubber.

If your child dreams of being a real superhero, help him make his dream come true and create a miracle for him in the form of a costume of his favorite character. Or make a cool costume for yourself :)

DIY legendary hero: material for equipment

Creating heroic equipment with your own hands is quite a difficult task. After getting acquainted with the character, you need to decide on the material from which the superhero outfit will be made. There may be several options:

Paper or cardboard is the most practical, pliable material. It is easy to cut out the necessary parts from it and glue everything into a single structure;
Aluminum sheets are also an interesting option. Due to the texture of the metal, a realistic effect is formed. Parts need to be painted with automotive paint. It is necessary to take into account the safety of the connections for the child, otherwise he may get injured;
Foam rubber is also a pleasant material that is easy to work with. The only downside is that this design is quite hot. It is quite difficult to stay in a foam outfit for a long time;
Fabric is a material that any parent can work with. To do this, you need to find a sports uniform that serves as the basis for future equipment. Next, sew the volumetric parts into the appropriate places. We use thin foam rubber as padding. Acrylic paints will give the costume an interesting effect and realism.

Action plan

Helmet:

Drawing templates from A4 paper, joining the templates together.
Transferring templates to ethyl vinyl acetate.
Cutting out parts.
Gluing the top parts.
Gluing the side parts.
Gluing the parts of the lower part.
Helmet assembly.
Sanding joints.
Painting with liquid rubber.
Painting with acrylic paints.

Gloves:

Drawing patterns from A4 paper, joining the templates together.
Transfer of scans to ethyl vinyl acetate.
Cutting out parts.
Gluing palm parts.
Gluing hand parts.
Gluing cuff parts.
Decorating the cuff with decorative elements.
Gluing the brush and cuff.
Trying on, cleaning seams.
Coating the main part of the glove with liquid rubber and acrylic paint.
Installation of LED garland elements.
Making fingers.
Gluing fingers onto a rubber glove and painting it with acrylic paint.
Making and installing Infinity Stones using a heat gun.
Making the second glove in a similar way for the other hand.

Let's get to work: assembling the famous helmet

In order for the equipment to fit perfectly, it is better to use drawings adapted to the size of your child, otherwise he will experience inconvenience and quickly tear his outfit. Of all the proposed options for creating heroic equipment, thick cardboard and aluminum sheets are suitable. You need to start working with the helmet. In this way you will gain the necessary skills, this part needs to be redone. We cut out each part separately, making indents from the edge of about 1 cm.

Forming a hero's body

The back and chest are made separately and require a separate drawing. We measure the size of the chest. A specific lamp should glow in the middle. It can be imitated using a basic night light of a suitable diameter. Just walk through the hardware store, you will definitely pick up the necessary decorative element. You can use foil, which will shimmer perfectly.

Upper and lower limbs

Arms and legs are the most mobile parts of our heroic equipment. In places of direct bending, transitions or gaps need to be formed. It is important to take into account that children are quite mobile; nothing should hinder their movements in this design. For convenience, you can make shields and gloves in addition to them. You can use sneakers or sneakers as shoes. Only separate shields can be glued to the calves, this will ensure mobility.

An important point is the rigidity of the structure

After the equipment is completely assembled, you need to add rigidity to the structure. For this purpose, you need to purchase epoxy glue, apply it in an even layer to all parts and wait until it dries completely. To ventilate and dry completely, leave it for a day. Only after the glue has completely dried do we begin to apply paint and other decorative elements to the structure.

Second option for creating a mask

This option for creating an Iron Man helmet involves using cardboard as the main material. Due to its labor-intensive and painstaking nature, forming a mask using this method requires patience and perseverance.

First of all, you need to find drawings or a pattern for such a helmet, for example, the one presented below.

Having found the pattern of the desired model, its parts are printed and cut out. After this they are glued together.

When the head is dry, you can move on to the strengthening stage. This action will give the mask rigidity. First, the product is treated with two-component epoxy glue.

For greater realism, the seams on the end parts of the mask are additionally taped. After complete drying, the headdress is treated with fiberglass. This material is glued onto the inside of the product in small pieces in several layers.

Before painting, it is important to make the surface perfectly smooth. This is achieved using a primer and sandpaper. Now you can apply paint to the mask, and varnish the finished product on top.

Tips for parents

It is necessary at the initial stage to assume that the construction will take several days. You want to make your child some real hero gear, not dress him up in appliance boxes. A robot should not be confused with an iron man. If you are not sure about the presence of some details, then just ask your son about it, because he knows almost everything about his favorite hero. If you have a vague idea of what Iron Man looks like, pictures of the costumes will help you finally understand the image of this hero.

As you begin the creative process, remember that you are not the first person trying his hand at designing heroic equipment for the first time. Many craftsmen have been able to recreate realistic Iron Man uniforms for themselves and their children. This means that you can make your child happy too. You just need to arm yourself with enthusiasm, be patient, and the joy on your child’s face and satisfied smile will be the best reward for your titanic work and diligence. When creating a model, remember that the design is safe for the child; nothing should scratch his delicate skin or create obstacles to movements.

You can involve your child in a common cause; this creative process is a great way to get closer to your child. Nothing brings people together more than the fun process of creating cool hero gear. Our simple guide will help you create your own version of the heroic equipment, or you can create a similar copy of it. It is quite easy to create such a design, since in order to make it, you do not need to purchase expensive materials and equipment. All you need is thick cardboard, which will form the basis of our costume.

After you learn how to make uniforms from paper, you can switch to soft aluminum or tin. These metals will help increase your skills in crafting iron equipment. Then you will be able to create more realistic images, and your child will be able to appreciate the result.

You can see the step-by-step creation of realistic iron equipment in this video, namely the assembly of a helmet.

Making a mask using papier-mâché technique

Once the basic armor is complete, all that's left to do is add the final twist. The final element is the Iron Man helmet. It covers the face and makes the look completely complete.

This piece of heroic armor can be made using the papier-mâché technique. The process will be more labor intensive, but the end result will be impressive.

The first thing to do is to choose the right paper base for Iron Man's head. If the mask is made for a child under 10 years of age, then a three-liter jar can be used as a kind of dummy.

At the first stage, the selected base must be covered with pieces of newspapers soaked in PVA glue. It is also worth remembering that you need to leave a small free space, preferably in the back of the product. This will allow you to remove the mask from the base without cutting it. When the pieces are dry, it is recommended to remove the workpiece from the jar and try it on to see if any changes should be made. A day after the newspapers have completely dried, mark the eye area on the product and cut out holes.

After this you need to detail the helmet. Carefully examining the original, draw the main lines. The relief of the product is given using paper, glue or an adhesive pencil. When all the parts are secured, the product is allowed to dry completely and the result is evaluated. If you are satisfied with the appearance, you can move on to the painting stage. For this it is better to use gouache. After the main colors have dried, lines are drawn on the headdress using a very thin brush. To achieve a metallic effect, you can use gold paint.

Features of masks of heroic characters

A paper iron man mask attracts not only children, but also adults. Considering that the film company produces films for family viewing, men want to buy themselves a whole suit. It's fun, but not everyone has the opportunity to do it. And it’s not just about money, but also about the lack of sales of goods of this kind. Do-it-yourself paperwork comes to the rescue.

Where can crafts on this topic come in handy?

An iron man mask is required in rare cases, but science fiction lovers and fans of the hero will always find a use for the craft. There are several situations when such items are needed:

You can spend time with your children working with paper. An adult can also make plans for an evening out with like-minded friends.
The finished craft is used for playing with a child and for staging scenes from a film. This helps develop the baby's imagination.
Often adults make an iron man suit out of paper for fun. They add it to their collection or decorate their interior.

No matter how the craft is used, its production will occur in a certain sequence and in accordance with the recommendations of experienced craftsmen.

Examples of masks made of paper and cardboard

Examples will help you decide how to make an iron man helmet out of paper. But in this case, they are more guided by the subsequent purpose of the helmet made. The following crafts are given as an example:

With little preschoolers who are interested in the Iron Man theme, you can make a simple goggle mask. It is attached with an elastic band so that it does not fall off. As a result, this option becomes an integral part of a fancy dress costume.

The second option is similar to the first, only now it is a full face mask. Recommended for older children, schoolchildren and, if necessary, adults.

An Iron Man mask made of paper can be complete, but it should only be used if you really want to. It’s difficult to do it yourself, but if you have the necessary templates and careful work, the task can be completed in one evening.

The type of craft should be chosen in accordance with the wishes of the child. It is not recommended to force your child if the topic with the hero is not at all interesting to him.

How to make an iron man mask

In order to make your own iron man mask, you must follow the instructions. Pre-prepare tools and materials.

Required materials and tools

Depending on what the craft will be, materials are selected and tools are prepared. In general, the work may require:

Colored or white paper. The colored one is needed for making simple crafts, the office white one is needed for a full-fledged iron man helmet made of paper.
Cord, rope or elastic band - for attaching the mask to the face.
Black marker or felt-tip pen.
A simple pencil, pen.
Glue stick or PVA.
Scissors or a utility knife, which is required for cutting out the holes for the eyes.

You should not give a child a utility knife if he or she uses it carelessly. It is better to cut out the necessary areas yourself so that the baby does not get hurt.

Step-by-step assembly of a head mask with step-by-step photos

In this case, step-by-step assembly occurs without templates, since the cutting diagram can easily be drawn independently. You just need to follow the following sequence of actions:

Cut out a face oval from a red sheet of paper.
Attach ears to it.
From a yellow sheet of paper, cut out the upper part of the mask in accordance with the drawing.
Glue it on top of the red part. Draw holes for the eyes and cut them out with a utility knife.

Finally, outline the pieces with a black marker or felt-tip pen to create a bright contrast. Insert an elastic band or thread into the side slits. Enjoy playing with your child or use your imagination to use crafts for other purposes.

Cardboard and paper costume ideas

When it comes to making an iron man, an adult always remembers the possibility of making a full-fledged suit. To do this, it is better to use the video, which shows the detailed production of an Iron Man helmet and gloves made of paper. If you want to simply bring the hero’s idea to life, it’s enough to just make them.

Video instruction iron man mask

Video instruction hand of iron man

All parts for manufacturing exist in electronic form, so you just need to print them and follow the connection instructions.

Character applications for children

Traditional appliques of movie and cartoon characters are practically not done. Origami iron man or spiderman, as well as numerous variations of scans, are used.

To make them, you just need to print the template and cut it along the outermost solid lines. Next, you need to make slits, if any, with a stationery knife or use glue to glue the parts together.

Glue is applied to specially designed gaps. They show a person how to assemble a character on their own.

Cutting templates

To quickly get started, you can use the proposed sweep diagrams.

Schemes and stencils of masks

Additionally, assembly diagrams for Iron Man are offered in a more complicated version. The principle of making a craft is similar - the finished diagram is printed, cut out and the existing gaps are bent. They are glued in accordance with the instructions.

Making crafts is an interesting activity, so everyone gets to work with enthusiasm. But assembly requires patience, something few can do. Don't rush to get results quickly. It is better to calmly follow the instructions in order to fully implement the idea.