Industrial units of a similar type are used for forced ventilation of industrial premises, as well as for the rapid removal of smoke and high concentrations of gases that are formed as a result of technological processes, for example, during welding, galvanic processing or washing with gasoline for degreasing purposes.
All installations are highly productive and can operate around the clock, but, like all equipment, they are sometimes stopped for preventative or major repairs.
Design Features
A garden leaf blower is a powerful fan or “vacuum cleaner in reverse.” The impeller rotates at high speed due to electric traction or a gasoline engine (a tool based on a lawn mower). The air is entrained by the impeller and comes out under great pressure, dispersing dust, leaves and other debris.
The tool consists of several elements:
- vacuum cleaner motor (you can use a fan or an electric motor);
- body with a comfortable handle;
- impeller;
- switch.
Spray gun or roller?
Many craftsmen who do their own renovations in their apartments use ordinary rollers. But hand painting has several disadvantages when compared to using a spray gun. For example, the smoothness and thinness of the coating that a special sprayer gives cannot be achieved using a roller.
But this is far from the only positive side of using a spray gun. When used correctly, the surface will be neat and smooth. This effect cannot be achieved when using a roller, which often leaves lint and other imperfections. This debris deposit, which is very difficult to get rid of, is often very noticeable and spoils the overall impression of the renovation.
In addition, do not forget that the spray gun makes it possible to apply paint not only thinly, evenly and accurately, but also as quickly as possible. For people who value their time, this is an important plus. You can also forget about the need to thoroughly clean the space around the surface being treated. When using a roller, situations often occur when paint drips onto the floor, remains on furniture, etc. The spray gun makes it possible to carry out the surface painting procedure much more accurately. However, especially valuable things and items that cannot be washed afterwards should be put away. During the use of the device, a cloud of paint particles often forms, which can settle not only on the surface being painted, but also beyond it. However, when using spray gun attachments, you can achieve excellent results, and the cleanup after painting work will be minimal.
The importance of qualified repairs
Diagnostics and repair of such equipment is carried out by specialists and only if they have the necessary tools. So for diagnostics you will need special test benches that will help identify even the smallest problems in operation. Also, special mobile laboratories can be used for diagnostic purposes. With their help, it is possible to determine how serious repairs may be required.
The importance of qualified repairs
Professional repairs will help restore your equipment and maintain its original performance. And this is much more affordable than purchasing and installing a new unit. Repairs may include:
- Disassembly;
- Mechanical cleaning;
- Mechanical work with unit components;
- Mechanical cleaning of work surfaces;
- Replacement of worn parts and components. In order for the unit to reach its previous performance characteristics when replacing, it is important to use original spare parts;
- Reassembly;
- Testing.
To avoid having to carry out expensive repairs, you should take proper care in preventing breakdowns. This will help significantly extend the life of the equipment. The most important thing is to use it not to the limit of its capabilities and only for the purpose specified by the manufacturer.
Assembly steps
Now that you have all the necessary parts, you can begin assembly. Be sure to follow the instructions. For more visual instructions, you can watch a video on how to make sandblasting with your own hands from a gas cylinder:
Prepare the tank: thoroughly clean it using special detergents to remove dirt and residue. You will need to make several holes in the workpiece, one on top, used to fill the balloon with sand
It is important that the hole matches the size of the pipe. The second is from the bottom, this is useful for connecting taps. Install the faucet as you see fit: by welding or by screwing it onto an adapter. A tee is attached to the tap
Next, you need to finish everything with a special tape for sealing. Now valves and tees are being installed.
To prevent the device from being bulky and having to be carried manually, you can design a special carrier for it. It can be easily made from various scraps and fittings.
Attach wheels to them and note that this structure must support the weight of the cylinder. You can also see how to make sandblasting with your own hands using drawings.
Finally, channels for transmitting consumables and air are attached to the device.
- A tube is attached to the tap located at the bottom of the cylinder.
- The 15 mm hoses are attached to the tee.
- A compressor is attached to the last hole at the tee.
- Finally, the sleeve with the gun is attached to the last hole.
If you want to understand the assembly process more thoroughly, you can watch a video on how to make sandblasting with your own hands.
What tools and materials will be needed
To make a garden vacuum cleaner with your own hands, you will need the following materials and tools:
- vacuum cleaner motor;
- electric motor;
- fan;
- drill with attachments;
- jigsaw;
- Bulgarian;
- construction hair dryer (or gas burner);
- screwdriver;
- self-tapping screws;
- glue gun;
- drill with ballerina drill bit;
- long bolts with nuts;
- PVC pipe for sewerage and water supply (larger and smaller diameter);
- universal glue;
- black paint;
- marker;
- ballpoint pen (without refill);
- canister or plastic;
- plexiglass;
- switch.
Scissors with protractor
When covering walls and ceilings with plastic panels, it is often necessary to cut the guides at an angle of 45°. If you do this incorrectly, there will be unsightly gaps that will ruin the whole job. To easily cut plastic at any angle and without unnecessary problems, these scissors with markings and guides will come in handy. We insert the profile, turn it at the desired angle, and cut it off. Ready!
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How to make a blower from a vacuum cleaner with your own hands
The most obvious way is to construct a garden leaf blower from a vacuum cleaner. It already has a motor, so all that remains is to make a body from PVC pipes, choosing a convenient length. First you need to disassemble the vacuum cleaner and remove the motor from it - this is the basis of the garden leaf blower. The next steps are:
- Cut a PVC pipe for sewerage 35-40 cm long.
- A motor will be installed in it. To do this, you need to make cuts with a grinder under the motor protrusions (vacuum cleaner brush holders).
- You should get a groove like this.
- Make 5 wooden circles, the diameter of which corresponds to the same size of the motor.
- Drill holes in them.
- Attach to the vacuum cleaner motor using bolts.
- It turns out this design.
- Mark a hole in the pipe and insert the switch into it.
- Stretch a wire from it to the vacuum cleaner motor.
- Fix the vacuum cleaner motor in the housing.
- The inside of the structure should look as shown in the photo.
- You will need to put a rubber gasket on top.
- You will get something like this.
The next step in constructing a garden blower from a vacuum cleaner is to make a handle and a switch. Plywood is used as a basis. It is necessary to draw an outline and cut out the part with a jigsaw, then sand it and screw on a fastening element from a fragment of a pipe. The instructions are:
- Mark the desired height with a marker.
- Cut with a grinder.
- Mark the contours of the wooden blank and cut it out with a jigsaw (one pipe will yield 5 fragments).
- Sand it with sandpaper.
- Fasten both parts.
- Fix on the surface of the body.
Now you need to make attachments for a garden blower from a vacuum cleaner:
- To do this, the pipes are flattened by heating them on a burner.
- Press with a wooden block.
- The result is a product like this.
- The part is attached to the body.
Important! Before starting work, you need to carry out tests, check the tightness of the structure and the air direction.
How to make a mini leaf blower
To clean small areas or objects (for example, a computer system unit), you can make your own electric mini-leafer. The basis of the device is a 12 V DC motor, preferably a new one (can be purchased in large stores or on websites). The storage element is the battery from the screwdriver. The device is compact, fits comfortably in the hand and can be freely used to clean even hard-to-reach places.
Step-by-step manufacturing instructions with photos:
- First, take a larger pipe and cut off a ring 2–3 cm wide.
- Trace along the outer diameter, placing it on plexiglass.
- Using a drill with a ballerina-type attachment, cut out 2 circles from plexiglass with a diameter 2 cm larger than the pipe ring.
- The result will be 3 elements - the basis for a garden blower.
- Now you need to make 6 holes on both round elements at equal intervals, 0.5 cm from the edge, as shown in the photo.
- Drill a hole in one round element for a drill.
- Cut a small fragment of a second pipe of smaller diameter - this element will serve as an air intake.
- Drill a hole for it in the second round element.
- Insert the air intake and check the fastening strength.
- Cut one end of a 20 cm long pipe with a round nozzle so that it fits tightly to the ring.
- Attach to the large ring and mark with a marker.
- Make a hole in the ring corresponding to the diameter of the pipe. First, it is drilled with a round nozzle, after which it is shaped into an oval using a file.
- The result is a hole like this.
- Then you should fix the pipe using universal glue. This is necessary for the air to escape in the garden leaf blower.
- Paint all parts and leave to dry.
After this, you can begin making the impeller. The sequence of actions is as follows:
- Take a canister and cut out 2 circles with a slightly smaller diameter than the body.
- Glue the ballpoint pen into the center of the plastic circle, after making a hole in it.
- Take the second circle cut from the canister. Drill a hole in the center for air intake.
- Make blades from PVC pipes - several rings of the same width and diameter.
- Cut each of them to make semicircles.
- Make a notch in each blade as shown in the photo.
- Glue the blades onto the plastic circle.
- The result will be an element like this.
- Glue the second circle on top.
- Now you need to assemble the turbine. First, the protective layer is removed from the plexiglass. An air intake tube is glued into one round element.
- On the other hand, the engine is screwed on.
- Place the impeller on the motor shaft using a cable braid.
- Cut to the required length. Pull the impeller.
- Assemble the body by connecting all the elements together.
- Fix both parts of plexiglass with long bolts and nuts.
- Make a wooden stand to hold the garden blower on the screwdriver battery.
- Solder the wires to the motor and switch.
- Fix the switch on the stand using glue.
- It turns out to be a garden blower. It is not made on the basis of a vacuum cleaner, but it also has sufficient power. Can be used for work in the country house and in the apartment.
How does a sandblasting machine work?
There is a surefire remedy for surfaces contaminated with rust or paint - a sandblaster. It is universal and is used everywhere: both by auto mechanics and in the home workshop.
However, this machine is highly expensive and it is more expedient and smarter to make it at home, if possible.
Do-it-yourself sandblasting itself requires only a sufficiently powerful compressor, an electrical and crane system, as well as a tank in which the abrasive material is placed, that is, sand or its analogues. To successfully complete this task, you will need to strictly follow the instructions and diagrams.
To store sand, a relatively small container is required. It is quite possible to make sandblasting with your own hands, even from a used empty fire extinguisher. It is worth noting that the sandblasting machine is mainly controlled using a gun.
Garden vacuum cleaner-leaf blower: how to choose the right one
The choice of garden blower should be approached responsibly. Close attention needs to be paid to some parameters and aspects. Here are the main ones:
- Plot size. The most important aspect that you need to focus on when choosing a vacuum cleaner for the garden. For small areas (up to two hectares), manual units are well suited. However, if the garden area is more than two hundred acres, then it is recommended to purchase a gasoline vacuum cleaner. If the area of the industrial garden is five or even ten hectares, then it is better to purchase a garden vacuum cleaner on wheels for your farm.
- The amount of work and complexity is the second aspect that you need to pay attention to when choosing this type of equipment. It is necessary to analyze what you need to do with this blower (collect garbage in one pile, in a bag, or even shred it).
- Mobility. If the technology is difficult to use, it will not bring any benefit.
- Parameters - weight and transportation.
Experts also advise paying attention to the manufacturer of the blower. Today, equipment is produced by many companies and factories. The ranking of the best brands looks like this:
Don't forget to read the instructions before using it. After purchase, you need to contract with the seller for service and maintenance of the blower. This is required because DIY repairs will cost much more. And it won’t be possible to repair it everywhere. For example, not all teams even in large cities carry out repairs of vortex blowers.
Other homemade tools
Most homemade tools for harvesting leaves are analogues of commercially produced devices, so below we will talk about the most popular and useful of them.
Bag loading attachment
This device can be made from various materials, because its main task is to constantly keep the bag open. The nozzle is a U-shaped box , the dimensions of which are 1–2 cm smaller than the size of the bag. When it is inserted into the bag, it forms a large window together with it, thanks to which the leaves can be raked directly into the lying bag.
If the nozzle is made in the form of a funnel , then to load the bag it will be enough to fill it with collected foliage, then lift it and install it vertically, due to which the entire mass of foliage will slide into the bag under its own weight.
Trailer for walk-behind tractor
This device will be useful when transporting collected leaves to the boundaries of the site or a disposal site , for example, a compost pit or a pyrolysis gas generator that turns leaf litter into a flammable gas. In addition, the trailer can also be used to transport a garden vacuum cleaner.
Wire rake
Unlike conventional rakes, this device causes much less damage to the grass surface , and also makes it easier to collect leaves in hard-to-reach places. They can be made from ordinary galvanized wire, using ready-made analogues as a basis.
Transport cloth
This is a piece of dense fabric, to which a comfortable handle is sewn at each corner. Such a canvas is used to move collected heaps over short distances, from where all the material will then be transported to the disposal site.
The optimal size depends on the number of workers - the larger the canvas, the more leaf litter you can drag at one time, but the more people will be required for this.
Therefore, in most cases, the length and width of such a device fit into no more than 2–3 m.
Net
This device is laid out in the place where leaves are collected and filled with a rake or blower, adding a pile of leaf litter. Then the rope is pulled, and the net covers all the collected material, so that when dragged to another place, the foliage will not fall out of it.
After reaching its destination, the rope is first loosened and then completely released, revealing the net and removing the collected material from it.
Electric garden blower: main classification of units
Before purchasing such a unit, you should pay attention to the features of using such a tool:
- For small areas, a handheld blower is best. It is good because it has excellent maneuverability and is easy to work in gardens and alleys. This unit is small in size. Compactness prevents a person from getting too tired while working. In addition, the device is equipped with a comfortable handle and belt.
- A gasoline backpack blower will be good in areas remote from residential buildings and structures. It runs on gasoline and is therefore not tied to power supply. This unit is quite heavy. However, even a weak woman can wear and use it. This is explained by the fact that the garden vacuum cleaner has a special belt system. It is this that relieves a person from fatigue, as it evenly distributes the weight of the equipment. As a result, the gardener will not get tired even if he works for several hours.
- For industrial gardens, powerful cordless vacuum cleaners are best. They usually have wheels, which allow such units to be rolled around plantations. These fans have four wheels and one handle. Plus, they have wide nozzles that can clean out as much debris as possible. The blower-vacuum cleaner also has a shredder function; it processes even large branches well. At the same time, domestic developers have also thought out large containers for collecting garden waste, and also introduced sprayers.
What types of blowers are there based on the operating principle of the engine?
Currently, the manufacturer produces two types of blowers: with an electric motor and with a gasoline motor.
In terms of environmental safety, of course, an electric blower is best suited. Unlike gasoline, it does not emit harmful substances into the atmosphere that are formed during fuel combustion. This device works in two modes - blowing and garden vacuum cleaner. Using the latter mode, you can easily clear the area of the site from small debris, and the blowing mode will help get rid of foliage. This blower also has a shredder, which in turn helps clear the garden of larger branches. However, an electric garden leaf blower also has a very obvious drawback - it is tied to a power source and cannot work without electricity, which makes its use in large gardens problematic. In addition, this invention is not recommended for use at high humidity.
Better electric leaf blower
The petrol garden vacuum cleaner has gained much more popularity than its electric competitor. This is explained by the fact that its operation does not require electricity, and therefore it can be used even in the farthest corners of the garden and in industrial gardens, which sometimes spread over several tens or even hundreds of hectares. A gasoline leaf blower requires a small amount of gasoline to operate.
Important! This type of blower is also relatively lightweight - the average weight of such tools is about three to four kilograms. That is why even several hours of working with it will not cause severe fatigue. Gardeners also appreciate the speed of such garden vacuum cleaners. On average it is 53-55 meters per second.
Useful tips for repairs. DIY repair
Using a vacuum cleaner to clean a room is a long-used method. The use of such a unit to clean the streets is rare. However, cleaning street debris with a special vacuum cleaner - a blower - is effective and simple. This cleaning method is used by both residents of private houses and representatives of public utilities.
This cleaning tool is often called a garden vacuum cleaner, because its area of application is the garden plot. In addition, the unit is used in enterprises for certain types of production.
A blower is a portable unit that has a motor, a blower pipe and a waste container. Depending on the model, the unit can operate on blowing, suction and grinding. Only one function is possible - airflow or its combination with those listed. A large number of functions must be “supported” by the corresponding technical characteristics of the unit.
The blower motor can be electric or gasoline.
An electric blower is an environmentally friendly and effective cleaning tool. It is believed that, compared to a gasoline engine, an electric engine creates less noise and vibrates less. It can be turned on if there is an electrical power source. The electric blower contains a power cord, the length of which should be sufficient to clean paths in the garden or the area around the premises. The motor power provides the force of air flow or suction power. A household electric leaf blower is said to have a power rating of up to 1.2 kW. Higher power will ensure high-quality cleaning of large areas and premises in the enterprise.
Working with suction, an electric blower allows you not to blow garbage out of a certain area, but to collect it in a special garbage bag for subsequent disposal.
The website www.gdepila.ru presents powerful electric blowers. The highest power (3 kW) is in the Gardena ErgoJet 3000 model. It has a 45-liter garbage container and provides for the operation of the unit for blowing, creating a vacuum and shredding garbage. This blower is an excellent solution for maintaining a large garden plot.
By purchasing an electric blower, you can get an excellent tool for keeping your home or industrial area clean and tidy.
How to make a blower from a trimmer with your own hands
A garden blower can be made not only from a vacuum cleaner, but also from a trimmer (a type of lawn mower). This is an attachment consisting of a housing in which the fan is installed. It is attached to the lawn mower bar and the engine is started. It is designed for cleaning garden paths and other surfaces.
You can purchase it or construct it yourself, for example, from a floor fan:
- Disassemble the device.
- Secure the motor to the plastic base.
- Attach the rear protective grill with bolts.
- Install the screw using a bolt (first make a hole according to src=”https://vdome.club/wp-content/uploads/2020/09/27-640×332.png” class=”aligncenter” width=”640″ height ="332″[/img]
- Secure the front protective grille to the rim.
- Connect to streamer. The result is such a device.
This garden leaf blower operates using a fan rather than a vacuum cleaner. But even this power is enough to clean garden paths. More detailed manufacturing instructions are shown in the video.
Causes of blower malfunctions
Timely implementation of preventive and routine maintenance delays the repair time, but there are also the following reasons:
- Rapid wear of parts during long-term operation without stopping;
- Operating rules were violated;
- Routine work or maintenance was not carried out on time;
- Frequent power surges or power outages;
- The drive motor winding is damaged;
- Defect of the blades and internal surfaces of the housing due to the ingress of a foreign object.
The most favorable option is to conclude a warranty service agreement with a service center, since its technical personnel travel to the enterprise to carry out maintenance or dismantling of equipment with subsequent repairs.
Causes of blower malfunctions
Air blower
From outdated models of vacuum cleaners you can make modern devices that can be used to inflate children's pools or, for example, mattresses. Most of the more modern models have not only an inlet, but also an outlet. In order to make an air blower, you will need to connect an additional hose to the outlet of the vacuum cleaner. The end result is a strong air stream.
Air blower
Of course, before using an old vacuum cleaner in this way, you should thoroughly clean the container in which the dust was collected. This can be explained by the fact that during the entire time you were cleaning the house, a huge amount of dust particles accumulated in the device’s container, which at first glance may not be noticeable. Also, cleaning the container will have a positive effect on the condition of the engine, because dust in small quantities constantly gets inside it.
A device such as an air blower can be used to clear paths of various types of debris. To do this, it is enough to install a special nozzle at the end of the hose, which will have a narrow hole.
Those with older home cleaning devices who have their own home workshop can use an air blower for a variety of purposes. With its help, you can easily blow away any remaining dust from the surface you are going to paint. Another application would be to collect dust from metals or wood. In such a situation, an air blower becomes indispensable for removing shavings, sawdust and other particles from the surfaces of furniture and other objects.
How to assemble your own electric leaf blower
Unfortunately, not each of us has sufficient financial resources to purchase any device we like. Do such people really have to constantly work with traditional hand tools, wasting time and effort on “Sisyphean labor”? Whatever the case! Cunning inventors have come up with a convenient way out of the situation, allowing them to create a “budget” model for almost “pennies.”
Various available parts are used. Even PC components!
The editors of Tehno.guru invite its readers to watch a video about creating a garden vacuum cleaner-leafer with your own hands in a few minutes. Very interesting and informative!
Blower operating modes
A standard leaf blower can operate in three modes: direct blower, garden vacuum and shredder.
The blower mode is so that the tool can collect fallen leaves and other small debris on the site into one pile. During operation of the tool, a large air flow occurs, which collects all unnecessary debris in one place. At the same time, the summer resident can control the air masses himself and thus concentrate the garbage in the place it needs. Most often, this mode is used in autumn for fallen leaves.
The second operating mode of such a tool is the garden vacuum cleaner mode.
The second operating mode of such a tool is the garden vacuum cleaner mode. This function is also available on all types of blowers. Its operation process is similar to that of a regular home vacuum cleaner. During operation, debris is swallowed and flows through a plastic pipe into a special garbage bag.
Some series also have a third mode - chopper. The principle of operation is similar to the second mode, however, before the garbage gets into the bag, it is finely chopped using special knives. As a result, shredded garden residues can be used as mulch for a variety of plants. However, not all blowers have this mode. To find out for sure, you should consult with a store employee.
Features of repair of vortex blowers
Such units are used in many enterprises in the industrial sector, as well as in agriculture, for example, for aeration of reservoirs. Reliable equipment is constantly used for round-the-clock operation under any climatic conditions, pumping or pumping out air masses; practice shows that only the bearings experience the main load.
Vortex blowers can be placed in any spatial position, and a mandatory condition is to provide convenient approaches to the unit for maintenance or dismantling when sent for repairs.
During operation, the main attention should be paid to the purity of the intake air flow, and for this, the filters and protective meshes installed at the inlet are promptly cleaned, because the presence of foreign mechanical impurities negatively affects the parts of the product.
Features of repair of vortex blowers
Drafting
For example, we determined that a twin-shaft shredder with a low rotor speed is suitable for production tasks.
His project necessarily includes:
- engine selection by power;
- calculation of gear ratio and selection of factory model;
- determination of the diameter and length of the rotors (based on the size of the loading window);
- calculation of shafts for strength;
- selection of bearing supports.
To do this, you will need the textbook “Machine Parts” for universities. You will also have to look at GOSTs on threaded connections, reference books on gearboxes, bearings, couplings and other assembly units.
This must be taken into account when assigning groove dimensions.
After the calculations, it is necessary to layout the components on graph paper or in an editor such as AutoCAD, determine the dimensions of the body parts and the frame.
You need to approach this task responsibly so as not to miss anything. Sometimes the protruding head of an “unaccounted for” bolt leads to the fact that the car has to be rebuilt. After this, detailing is done - a drawing of each part separately.
How to use?
- The tube or hose is placed at one end as tightly as possible to the aquarium soil;
- The other end of such a device is lowered into a clean, deep container located significantly below the level of the aquarium;
- To start the process of pumping out liquid, it is necessary to create a vacuum in the tube, which occurs as a result of air being sucked out of the equipment cavity;
- As soon as the liquid enters the bucket to collect it, water with contaminants begins to flow out of the aquarium under the weight of its weight;
- After this procedure, the drained liquid is allowed to settle so that the contaminants settle at the bottom of the container. After this, such settled water is separated from the dirt and poured back into the aquarium.
DIY blower
You can save money and make a hand blower. If it is made correctly, then in operation it will be little inferior to purchased ones. To assemble it, you need to take an unnecessary compressor from a vacuum cleaner, a plastic pipe, a bag, a motor and filters for blowers. You will also need a handle. By putting all these parts together, you get an excellent device that has the same functions as a garden vacuum cleaner from the store.
In order for the tool to still be of high quality and work for a long time, and also not to have to repair the blower soon, you should not rush to assemble it. Otherwise, the unit will quickly fail and all the work will have to be redone. But there is always the option of buying equipment in a store; the main thing is to decide on the model.
Industrial Blower Troubleshooting
With long-term use of injection units in difficult production conditions, the following negative factors may appear:
- Small pressure differences at the inlet and outlet, the reason may be air leaks through cracks formed in the shell; during the first start-up, the impeller rotates in the wrong direction due to incorrect connection or the profile of the blades has changed due to damage;
- The appearance of atypical noise during the operation of the installation - a bearing defect, lack of lubrication, contamination of the muffler;
- A sudden stop of the unit, a dull hum - the impeller is jammed, the bearing cage has collapsed.
Industrial Blower Troubleshooting
Regular preventive inspections and accurate performance of routine maintenance make it possible to detect malfunctions in time at their early manifestations and prevent the development of negative consequences, which may result in forced downtime of the device.
Only experienced technical team members who have been involved in such work for several years and know all the nuances of the design can receive access to service. Otherwise, dangerous situations may occur for the health and life of personnel working near the unit.