Hot stapler for restoration of plastic bumpers and headlights

A crack in the bumper or a broken headlight is a common problem that most car owners are familiar with.
The price of a complete replacement of a part does not always suit the car enthusiast. Now there is an alternative - quick and reliable restoration of the damaged area, which the Hot Stapler will help to perform. The Hot Stapler uses special stainless steel staples to connect damaged edges, similar to a similar household tool. But in this case, the fixing elements are also heated to the melting temperature of the plastic, due to which they are easily immersed in the bumper material, pulling together the damaged edges. It is very easy to master the principles of using such a device; the corresponding video and article will help you with this.

Renault Megane Cheshire cat › Logbook › Repairing the front bumper with a hot stapler

Hi all.
I want to tell you about my repair of the front bumper. I'll start from afar. On December 1st I got into a small accident. At the first snowball, he didn’t have time to slow down in front of the car and drove into his rear bumper. As a result, he has scratches on the rear bumper; my bumper was cracked quite well, but it was held together by fasteners. For the first time, I tightened the bumper with zip ties so that it would stay tighter and would not fall off on bumps on the road. I monitored the disassembly, I wanted to find a bumper in the exact color because... I don’t want to take the bumper for painting, because I don’t know how it will be painted. I had a negative experience in the past.

There were different thoughts, and solder it with a regular soldering iron with a mesh, drill holes and tie it together with blue ties, sort of JDM style.

And somehow the user Ukrop373 gave me the idea of buying a hot stapler and staples for it and sealing the seams with staples. Then why didn’t I plunge into this idea? But then on February 23, the wife says: “What do you want?” “I thought, why not.”

In general, I ordered a stapler from Aliexpress. Link to order. I ordered from Russia, from a Russian warehouse, it arrived quickly, 8 days. But there is one thing that I didn’t like. The product is sent by IML delivery service. The order was sent, IML gave me a track number, and I used it to track the movement at first. And one day the movement froze at the “Delivery by courier” position. Of course, I thought that the courier would arrive soon. But he didn't arrive for 4 days. I couldn’t stand it, I’m writing to IML, asking where the order is. to which their answer was that the goods were transferred to Russian Post, and they gave the track number to Russian Post. Delivery service! handed over to Russian Post! wonderful, huh. That is, here is a little thing that you should pay attention to if you order. Okay, in the end everything came, everything is fine. I'm waiting for it to warm up.

The main advantages of the Hot Stapler

Compactness . The device weighs only 3 kg and does not take up much space. It can be easily transported from place to place, taken with you, or stored in a box;
Versatility . Copes with soldering bumpers, headlights and any other plastic products with a thickness of 1.5 to 7 mm. The device can be used not only in the auto repair industry, but also for repairing any plastic products;
Efficiency . The crack is held together by several stainless steel brackets, making the repaired area stronger than the rest of the bumper;
High speed . The process of “suturing” occurs very quickly: heating the staples - immersing them in plastic - removing traces of restoration using a grinder and paint;
Ease of use . Anyone can master working with such a device, regardless of their education and qualifications. To do this, just read the training materials and practice a little.

The Hot Stapler can be effectively used by any car enthusiast or bring stable additional profit to a garage auto repair shop or large service station.

Soldering iron for plastic and bumpers

The bumper often takes the brunt of the impact when the car collides with something. Naturally, after such a situation, it itself is severely damaged and will need to be repaired, which will be cheaper than repairing other parts of the machine.

Taking into account the fact that now many models are made of plastic, everything can be repaired with a special soldering iron. This will require experience in such work, but a lot really depends on the right tool. A soldering iron for soldering bumpers will be an excellent solution for repairs.

Thanks to this tool, the required areas of the part are heated to the desired temperature.

A soldering iron for plastic helps to seal cracks, level the surface, connect broken parts and perform other repair operations. It is used for both temporary repairs and serious restoration procedures.

Soldering iron for plastic

Types of soldering irons for soldering plastic bumpers

Several types of soldering irons can be used for repairs. After all, this is a universal tool that is capable of performing connecting operations in many situations and working with various materials. If its parameters allow it to melt plastic, then it can also be used to repair bumpers.

The craftsmen use the following soldering irons to repair bumpers:

Standard model. It should be a powerful tool with a straight or curved tip, which depends on the design features. It is best suited for heat bonding of broken bumper parts. With its help, you can create reliable joint seams so that the product can work for a long time after repair.
Thermal gun. Serves for soldering parts and correcting their deformation. Thanks to the presence of a smooth temperature control system, the tool can finely adjust to any parameters of the bumpers and provide the desired effect, for complete melting to connect parts, or partial melting to level a curved surface. As a rule, such models come with several attachments that make soldering easier and more convenient.
Hot air soldering station. This is a universal soldering iron for plastic, which combines several tools at once. This is a unique combination of a standard soldering iron and a heat gun. The kit may also contain a large number of attachments, but the main advantage is the ability to use two tools at once.

DIY soldering iron regulators

Requirements for soldering irons for plastic

One of the main parameters for any such tool is power. When choosing a suitable soldering iron, you need to ensure that it is at least 100 W. This is a very important requirement that must be fulfilled, since otherwise the plastic may simply not melt. When choosing thermal hair dryers, you should focus on models from 1600 W.

The main requirements include rapid heating of the tip. Standard models that take several minutes to warm up are not suitable here.

When working with plastic, it is better to choose those options in which the tip reaches the desired temperature within a period of up to 10 seconds.

For some situations, it is permissible to take a model with a longer warm-up time, but in professional work this will be a big disadvantage.

"Note!

A soldering iron for plastic bumpers should be convenient so that the master can easily control all movements. This requires delicate work so as not to damage entire parts of the product.”

TOP 5 best models of bumper soldering irons

A soldering iron for a bumper is a rather expensive product, since it is often supplied in a ready-made kit, and also has its own features and technical characteristics. Some of the best models that are presented on the domestic market include:

Steinel. This is a whole set that includes a heat gun. This is a fairly powerful 2.3 kW device that can heat material up to 650 degrees Celsius. Supplied in a plastic case with all necessary attachments and accessories.

Soldering iron for plastic Steinel

Intertool RT-2003. The tool allows you to work with materials with a small thickness.

Soldering iron for plastic Intertool RT-2003

Teroson. Another set that uses a heating gun. The kit includes all the necessary accessories and tools. There are cartridges, mixers and reinforcing materials here. The soldering iron can also be used to work with other plastic parts.

Soldering the bumper with Teroson material

Neico. A professional Chinese instrument with a power of 1600 W. The kit includes additional attachments and a roller. Professional components make the work easier and do not require you to buy anything extra at first.

Soldering iron Neico

Stapler. Inexpensive and high-quality model with a power of 100 W. This is a standard electrical tool that allows you to work with staples. Soldering iron for bumpers of this type. Using braces of the right size allows you to create the highest quality and affordable seam.

What kind of soldering iron is needed for soldering microcircuits?

Progress

"Important!

Before you start soldering, you need to prepare all the parts of the bumper and wash them from possible contamination.”

The working surface must first be degreased and then sanded. This will help improve the quality of the connection.

When working with a standard soldering iron, the edges of the part are simply melted and then connected to each other. It is advisable to immediately press them tightly against each other, and then carry out heat treatment.

When the two ends melt and are tightly connected to each other, a high-quality seam is formed.

Approximately the same principle is present when processing with a hairdryer. A narrowly directed air flow of heated air, or its wider distribution, helps to achieve the transition of plastic to the desired state.

If we are talking about leveling, then you need to wait until the bumper becomes plastic and then carry out the necessary procedures.

When the ends melt, they should be immediately connected tightly and held until everything dries.

When working with staples, a consumable is inserted into the soldering iron, which is heated by the tool and immersed under pressure inside the plastic. Due to the oscillatory movements, a bond is created.

The bracket has a special shape that allows you to grab both parts of the bumper and connect them together.

as it cools, the metal part is detached from the tool and remains inside the plastic, reinforcing the connected area.

Conclusion

When repairing bumpers, many problems arise that relate to cosmetic effects. Having the right soldering iron for the job will help you overcome many of the shortcomings and achieve the look you want. Many specialized models now have the required parameters, so there are no big problems when choosing. The main thing is to focus on the requirements for the tool.

Source: https://svarkaipayka.ru/oborudovanie/payalniki/dlya-plastika-i-bamperov.html

Characteristics

Power supply – electrical network 220 V;
Power consumption – 100 W;
Fixation means – bracket;
Bracket length – 16 mm;
Bracket width – 19 mm;
The cross-section of the staple is 0.8 mm;
Bracket material – stainless steel;
The thickness of the plastic with which work can be done is 1.5-7 mm;
Device weight – 3000 g;
Warranty – 30 days.

You can contact us for more detailed information in any way convenient for you, which are listed here.