How to make a figured hole punch with your own hands

DIY metal hole puncher

Hello to all DIY lovers.
In this article I will tell you how to make a metal hole punch with your own hands, which will be useful in creating holes in sheet metal, as well as other materials. The assembly of this homemade product does not require any hard-to-find parts; car parts are sufficient.

Before you start reading the article, I suggest watching a video that shows in detail the assembly process and testing of a homemade tool.

In order to make a hole punch for metal with your own hands, you will need:

* Automotive tie rod * Valve * Cuttings from turning cutters * Disc cutter * Metal lathe * Welding machine * Welding mask, gauntlets * Hammer * Metal plate 2 mm thick * Two M6 bolts * Spring, washer * Gloves, safety glasses, headphones * Angle grinder, cutting disc

Step one.

We install the disk cutter into the three-jaw chuck of a metal lathe using a special mandrel; if you have a milling machine, you can make a groove on it.

You also need to cut a 2 mm thick plate from sheet metal, and then drill two holes in them with a 6 mm drill.

Step five.

It's time for welding work. We weld two cuts of the cutter to the steering rod with a small gap relative to each other, and one should be about 15 mm longer than the other.

When working with a welding machine, be careful and use a welding helmet and gloves.

This hole punch is useful when working with sheet materials in which you need to quickly and evenly make holes of the same diameter. In this case, the diameter of the holes made using a homemade hole punch is 6 mm; if necessary, this parameter can be changed by making a rod of the required diameter.

That's all for me, thank you all for your attention and creative success.

Shaped hole punches for scrapbooking

For those who like to do things with their own hands, having a shaped hole punch opens up great opportunities for creativity. Hole punchers are used in the manufacture of various crafts, mainly from paper of various densities.

A certain amount of imagination, and you won’t have to spend any more money on greeting cards, invitations, envelopes and other small gift accessories, if only you have the time and desire. With this device you can easily and quickly make all kinds of flowers, hearts, butterflies, snowflakes and other patterns.

In addition, there are more and more varieties of hole punches every day, and therefore the scope for creativity is expanding.

Types of hole punches

Recently, several main types of figured hole punches have been used:

• for cutting holes of various shapes;
• for embossing (with 3D effect);
• for the edge (border);
• for corners;
• circular;
• with replaceable nozzles;
• multifunctional (up to “8 in 1”).

Most often, a hole punch is a small metal cutting mechanism, which is placed in a plastic case for convenience. Their sizes range from 1.5 to 8 cm, but there are also more powerful ones. Each of these types of hole punches can come in many different patterns. In this regard, a figured hole punch with replaceable attachments is convenient. Multifunctional models have even more possibilities.

What materials are used

Basically, figured hole punches are used for making patterned holes on paper with a density of up to 220 gsm. m. But in principle, its capabilities are not limited to this material. You can use foamiran, foil, corrugated paper, wax paper. Excellent works are obtained using kraft paper.

It is not recommended to try to cut denser and tougher materials, fabrics or leather with a figured hole punch. Scrapbooking experts do not recommend trying a hole punch on loose materials such as napkins, toilet paper, various films, and polyethylene. There is a possibility of damaging the cutting mechanism.

What are shaped hole punches for?

Ease of use, which does not require any special skills or training, allows even children as young as 4-5 years old to easily participate in creative experiments.

Basically, shaped paper hole punches are used when making cards, invitations, envelopes and other various paper crafts.

They are actively used in various types of decorative arts, such as scrapbooking, where, using the wide capabilities of hole punchers, you can elegantly design notebooks, albums, photo frames, boxes and much more.

But for children's creativity and ordinary use at home, it will be enough to purchase, for example, two types of shaped hole punches: for the edge and for the corner.

Features of use

To prevent the cutting properties of the hole punch, you can do a simple sharpening procedure from time to time. To do this, you need to fold thin foil in several layers and cut it out 3-4 times. This will help extend the life of the hole punch.

If you want to make shaped holes on a material such as foamiran, then it will be safer to place paper over it. Provided that the foamiran material itself is no thicker than one millimeter.

Like any other metal mechanism with rubbing surfaces, it must be regularly lubricated with machine oil used for sewing machines or grease. Experienced craftsmen also use waxed or parchment baking paper to preserve the cutting properties of the hole punch.

Attention!

Do not use vegetable oil for lubrication.

If you are careful, do not drop the hole punch, and do not try to use materials not intended for this purpose for perforation, then it will last a long time and will be a reliable assistant in creativity.

Avoid blows. A hole punch that falls on the floor may be unusable.

To prevent dust or other small particles from getting onto the surface of the blade, it is recommended to store hole punches in special cases, boxes or bags.

Repair

If your hole punch stops working as before, pieces of paper remain when cutting, not everything was cut, or everything is jammed - don’t throw it away. Perhaps it can still be repaired.

In principle, all hole punches are based on the same mechanisms, which necessarily contain one large spring or several small springs, a blade, a main metal body with holes for the blade and an outer plastic body of the hole punch. Although there are also more complex models.

• Let's disassemble the hole punch. First, you need to carefully remove the plastic case using scissors, a screwdriver, a nail file or a small knife. It is important to remember the disassembly sequence, since you will have to reassemble in the reverse order. If there are serifs, pay attention to them and remember their position.
• If necessary, remove any pieces of paper that are inside and clean them from dust particles. The springs can be secured using appropriate glue, and the metal surfaces of the blade can be lubricated with machine oil or grease using a brush, needle or toothpick.
• Put all the parts together in reverse order.
• Check the operation of the mechanism.
• Just as carefully as you removed it, put on the plastic case and press it until it clicks.
• We check the operation of the hole punch using thin foil or plain paper folded in 2-4 layers.

If you are fascinated by decorating with the help of such a functional device and you have a lot of ideas, then it will be difficult to get by with just one piece of a shaped hole punch for scrapbooking.

Even in one product, sometimes up to three or four types of perforation are used. Therefore, in the arsenal of experienced craftsmen, there are dozens of different figured hole punches and other devices.

Which, in turn, gives them even greater scope for imagination and expands the scope of application of this simple, but such a wonderful mechanism.

Manual Hole Punch for Sheet Metal

This publication presents three tool options for punching holes in sheet metal . If you want to find out what exact templates and drawings to make a hole punch for your workshop, then watch the video of the “Garage 91 Gomel” channel at the very end of the article.

Another master, Ilya Konakov, made a video on his channel about how to make a hand-held hole punch that can easily handle sheet metal. The idea arose during the work on replacing the bottom on the nine. Those who do body repair know what it means to drill a lot of holes.

Everything is welded through the holes. In order not to do this with a screwdriver or drill, the master decided to improve the technology. The firmware took approximately 3 hours. Available materials were used. The video shows the entire mechanism and what it is made of. How to work with sheet metal. The force is small, although it is advisable to press the hole punch with both hands. The holes are 7 millimeters.

What is a grommet hole punch?

Kw-trio hole puncher in a metal case, designed for installing eyelets. ... The hole punch allows you to adjust the depth of the sheet to a distance of up to 13 mm. Eyelets for hole punch art. 133080.

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Manual hole punch for metal: do it yourself and save money

All those who are involved in metalworking work with sheet metal know how important it is to competently and accurately make holes in sheet metal. The quality of the final work directly depends on how accurately these holes are made. Of course, nowadays there are a lot of different devices capable of making high-quality holes in fairly thick metal, but they are all expensive. It’s obvious that we want to save on such a purchase, but is this possible?

This article will talk about how to make a high-quality and effective hole punch with your own hands . Let's get started!

All the necessary items for this project are shown in the photo below. As you can see, we need:

• Two metal parts fastened together using fasteners
• Spring
• Sharp tip

Ordinary metal rods or handles from metal scissors can also act as metal handles. The main thing is that our homemade product creates enough leverage to pierce a sheet of metal.

In order for our tool to acquire the desired functionality, it is necessary to equip it with a special durable tip . The easiest way to make a tip for our device is to grind it out of a metal drill. Such drills are usually made of very durable and high-quality steel with good technical and operational properties. Our homemade product needs similar characteristics if we plan to use it often.

Below is an example of our homemade product in action. For additional comfort, you can equip the device with a return mechanism (a regular spring). This is necessary so that you do not have to return the tool to its original position each time.

Figured hole punchers (composters)

What are shaped hole punches, what are they, how to choose a shaped hole punch?

What are figured hole punches

Everyone knows how to make multi-colored confetti using colored paper and a regular hole punch - a mechanical tool that leaves two round holes in a sheet of paper, allowing you to insert the sheet into a binder.

Hole punchers also come in figured shapes. They are used in creativity, most often in scrapbooking, for decoration:

• handmade cards,
• albums,
• gift boxes,
• bookmarks,
• calendars,
• business cards,
• labels,
• ATSoc.

But it is also a very convenient tool for children's creativity. With its help, even children 3 years old can quickly make a beautiful card or just an applique.

Figured hole punchers (composters) have a plastic body and a metal cutting mechanism.

The holes and paper figures they make can have very different shapes and sizes and depend on the design, the size of the hole punch blade, as well as its type.

Main types of figured hole punches

• Classic curly. Used for cutting out a variety of figures of different sizes: flowers, butterflies, including openwork ones, tree branches and leaves, dragonflies, hearts, stars, snowflakes, little animals, etc.

• Corner hole punch. Used to decorate the corners of paper, cardboard and other materials whose density does not exceed the permissible limit. Leaves patterned holes in the corners. Pattern motifs and their sizes vary. The corners of the pink background of the postcard are processed with this tool. Corner hole punches, like any other figured hole punches, differ in size and blade motif.
• Edge puncher (border). Used to decorate the edges of paper. With its help, the edge of the paper turns into openwork lace.

• Figured round. Used to decorate the edges of round paper. With its help, a paper circle turns into an openwork lace paper napkin.

• 3D hole punch. Most often, he does not completely cut out the figure from the paper, but only makes slits in the paper along the contour of the figure. To create volume, the edges of the figure need to be slightly bent upward.

• Figured multifunctional. It has a large number of functions; it can be used to decorate both corners and edges, create decorative ovals and circles. Each such tool has only one specific pattern, because... There are no replacement blades.
• With embossing. That is, the composter not only cuts through the paper, but also makes convex patterns on it. All of the hole punches listed come with embossing (in the very first photo on the left there are large and medium flowers embossed).

In addition to functionality and patterns, these tools differ in the permissible density of the material and the size of the blades:

• mini hole punchers (punch size from 1 to 1.5 cm),
• standard (size from 2 to 4 cm),
• large (size from 5 to 7.5 cm).

How to choose a figured hole punch

It all depends on what it will be used for. For children's creativity, you will mainly need classic figured hole punches. The figures that can be obtained are usually painted on the body. Do not confuse a classic hole punch with a three-dimensional one - the classic one shows a completely painted figure, while the three-dimensional one shows only the broken outline of the figure.

Be sure to look at the size of the resulting design (it can be very small, medium or large), as well as the permissible density of the material used (most hole punches are not designed for paper that is too thin or thick cardboard).

What crafts can be made using shaped hole punches

Examples of using shaped hole punches in children's crafts.

Where to buy figured hole punches

You can buy shaped hole punches at stationery stores, craft stores and scrapbooking stores. Classic shaped and 3D hole punches can be ordered from online stores, for example, Aliexpress.

Small hole punches for children's crafts are inexpensive and can be found on sale for around one dollar. Tools with complex patterns are expensive.

I suggest looking at other articles from the section on creative materials, for example:

• Glitter glue and glitter gel (glitter) for crafts
• Lightweight air-hardening modeling compound
• Decorative adhesive tapes for creativity
• What is thermomosaic?

© Yulia Valerievna Sherstyuk, https://moreidey.ru

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How to make a paper hole punch with your own hands

To make it easier to pierce the sheet, it is better to preheat the awl on a gas burner. You can also use a regular lighter.

In this case, it is important to carefully monitor how hot the soldering iron is; if you are careless, you can make a large hole and get burned.

A hole punch is a mechanical device that is designed to quickly punch holes in paper. There are tools that can be used to work with denser materials. Manufacturers offer hole punchers that can make one or four holes at a time.

In some cases, you don’t have the right tool at hand and you should know what you can use to replace the hole punch.

To make neat holes in the paper or card through which the sheet will later be fixed, you can use an awl. Such tools can be of different diameters; you can experiment if you don’t have a hole punch at hand.

An awl can also be used to make holes in thin plastic. It is better to warm up the rod first, this will make the work much easier. During the process, do not forget about safety rules so as not to get injured.

What features to consider when choosing

From a huge assortment, you need to choose those that meet all the needs of your workflow and can demonstrate a positive result. To do this, we will consider all the nuances in detail before purchasing.

It is important to understand that the diameter of the standard hole in hole punches is 5.5 mm, and the distance does not exceed 80 mm.

Alternative options

There are also more labor-intensive processes that few people want to work with.

1. Beautiful holes in a homemade postcard can be made with a brass tube, well sharpened, on one side. To make everything look original, you should choose a tube with a square cross-section. In this case, you need to place a soft board under the postcard, and gently tap the tube with a hammer until a hole is created.
2. Instead of a hole punch, holes can be made with a scalpel or even a stationery knife. The work is quite painstaking, but the result will be the same as originally wanted. You can get a shaped hole by cutting it out with 2 screwdrivers.

At home, you can easily find something to replace a hole punch with. It all depends on the availability of free time and the tools that are at hand.

Hello to all DIY lovers. In this article I will tell you how to make a metal hole punch with your own hands, which will be useful in creating holes in sheet metal, as well as other materials.

The assembly of this homemade product does not require any hard-to-find parts; car parts are sufficient.

Before you start reading the article, I suggest watching a video that shows in detail the assembly process and testing of a homemade tool.

In order to make a hole punch for metal with your own hands, you will need:

* Automotive tie rod * Valve * Cuttings from turning cutters * Disc cutter * Metal lathe * Welding machine * Welding mask, gauntlets * Hammer * Metal plate 2 mm thick * Two M6 bolts * Spring, washer * Gloves, safety glasses, headphones * Angle grinder, cutting disc

How does an edge bending machine work?

Structurally, a metal bending machine consists of several parts:

• supporting surface,
• working base,
• clamping element
• crimping punch,
• levers-handles.

Some models are equipped with a hole punch and a knife for trimming edges. In the standard design, the supporting plane measuring 1m x 1.5m is a table made of wood or metal with powerful legs. The horizontal fastening of the base is made from channel No. 8 or 6.5. Metal structures are connected by welding, and wooden structures are connected by bolts.

Clamp

To clamp the surface when bending the edges, the device is equipped with a pressure bar - an angle with a shelf of 0.05 m. It presses against the punch at a given angle. Holes for bolts are drilled on both sides of the clamping mechanism. Also for clamping, “lambs” with pins welded to the base are used. More complex clamping parts are equipped with springs.

Punch

To make a punch, a square section of pipe is often used. The design of a part involves its horizontal rotation around an axis. In this case, the upper edge in front of the base exactly coincides with the punch.

For this purpose, the ends are equipped with loops. The clamp is located exactly vertically so that there are no distortions when bending metal. The punch is adjacent to the edge of the base without gaps so that the fold line is accurate. When not in use, the top edge of the punch is located in the same plane as the table plane. If the design has deviations, the fixture will work, but with an increased bend radius, which leads to a rounded straight line.

Drive unit

A manual drive made from a pair of pipe sections is connected by welding to the front or side of the punch. It can be in the form of a bracket or a telescopic lever. The length of the lever is firmly fixed for specific positions using pins connecting through the holes in increments of 0.1 m. This handle helps to distribute the load evenly, adjusting the force on the surface depending on its thickness. For example, the telescopic shape of the lever during body work allows you to increase the effort by more than 2 times.

Self-production

Following the drawings, you can make your own manual edge bender for processing metal of small thickness during car repair.

It is enough for him:

• corner,
• metal beams,
• hinges with bolts,
• clamps,
• handles,
• table,
• welding machine.

Preparatory stage

1. Make a base from an I-beam profile.
2. Bolt the corner to the top of the beam.
3. Weld three hinges under the corner.
4. Provide tight metal clamping with two clamps.

To make it easier to turn the machine while bending a sheet of metal, attach handles on both sides. Using clamps, attach the machine to the table.

For processing, the product is placed between the profile and the corner. The gap for it is formed after unscrewing the corner. The metal sheet is aligned along the edge and bent by turning the device by the handles.

Long straight edge bending machine

Making your own manual edge bender for long straight edges should begin with studying the drawings, as well as selecting the equipment and necessary materials:

• pairs of channel sections for the base and punch,
• corners with straight edges.
• welding machine,
• steel sheet,
• steel axles - rods with a cross-section of 10 mm,
• brushes with steel bristles,
• handle brackets.

4 main details:

• base,
• clamp,
• punch,
• pen.

First, you need to chamfer the edge of the crimping punch and weld the axles to it. The axes of the bar itself must coincide with the edge of the angle. Samples are made at the ends of the working part of the clamp.

For assembly, the base with the punch is clamped in a vice. In this case, the walls of the first and second shelves must be in the same plane. The gap between the parts will be created by a cardboard spacer. After this, the elements are firmly fixed in a vice.

Brushes with metal bristles are placed on the punch axis. These components are attached to the base using a clamp - a frame with a movable clamp.

Then the brushes are welded to the channel, and holes are drilled in the base into which the clamping bolts are screwed. Screw nuts onto hardware studs. Then they are welded to the channel.

After unscrewing, the bolts are inserted into the clamping holes and the limiting nuts are screwed onto them.

The handle-bracket is welded to the corner. The final stage of assembling the structure is installation in a vice.

Device of manual edge benders

Edge bending machines are designed in such a way that the force acts simultaneously along the entire length of the edge or sheet blank. As a result, at the same time, the edge is deformed, but the metal does not warp, but lies in an even seam.

The designs of such equipment are divided into types:

• rotary,
• press,
• rotary.

The modern market provides the opportunity to purchase different designs of sheet bending devices, but you can make them yourself.

Edge bending tools are similar in appearance to sheet bending products, but the devices are structurally different from each other. The length of the flanging working area for manual edge benders can be small, because the parameters of the bead height and radius of curvature do not change.

If, with a large extent of edge formation, it is necessary to carry out the process simultaneously, the principle of operation of the edge bender is more similar to the sheet bending technology; the difference, in fact, is only in the method of pressing the workpiece.

Manual edge bender for flanging

Beading is a method of bending an edge on cylindrical or oval products. During operation, the material stretches. Its value depends on the properties and thickness of the material, the inclination of the flanging angle, and the parameters of the edge.

Flanging is performed on a machine or using a manual edge bender with your own hands. This processing technology is necessary in preparation for soldering, welding, and in the manufacture of any flange.